NORPICO Product Manufacturing Process
1. Raw Material Acceptance and Control
Material coming in →Acceptance Appearance, Size, Chemical components, Property test)
↗Conforming →Issuance of the certificate (filing) →Identification →Storage
↘Inconformity →Issuance of the certificate (filing) →Identification →Separation
2. Raw material putting in control
Production plan →Material requisition (According to process flow) →Pick-up List (Specification, Weight, Application, Heat number) →Transferring to material cutting person →Filling in the card of work in processing →material cutting (According to process flow) →Self-Inspection
3. Control in work process
random check the products come from the last work step (attach the record card) →Fill in record card of this work step →processing according to process flow →Self-Inspection
Holding check- conforming to the requirement and then to next step
4. control in Heat treatment process
Operator (qualified by tested) →Operating according to process flow →Checking the temperature record paper ok or not →Recording the temperature and time →filing the record paper →Products after discharge →Inspector 100% check the hardness (according to process) →Recording the hardness
↗Conforming →Identification →transferring to next work step.
↘Inconformity →Identification →checking the reasons →re-heat treated.
5. Control in final inspection operation
Inspector (qualified) →Performing inspection (appearance, G. size, NDE) according to the requirement stipulated in the Inspection process.
↗Accepted →issuing conformance certification →Identification →transferring to next operation.
↘unaccepted →Identification →Separation.
6. Sample control
when Po requires the test →cutting material for Sample →Identification →Heat Treatment →along with products flow →then send for Chemical and physical test →issuing certification →filing
7. Shipping control
Packing list →Check the products according to Packing list→then Packing →Put the shipping mark on the appointed place
8. Control for after sales
Collecting the information for the delivered products →feedback to the Department concerned →Establishing measures →Improving →Implementing